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Sunday, June 30, 2013

Coal and Natural Gas power plants

The World Coal Association says a 600 MWe coal-fired power station operating at 38% efficiency and 75% overall availability will consume approximately 1.5 million tonnes per annum of bituminous coal (Calorific Value (CV) 6000 kcal/kg Net As Received (NAR)).
Coal-fired Power Station Model
Coal-fired Power Station Model

Using this information from the World Coal Association we can calculate how much electricity the coal power plant will produce each year (600 MWe x 24 hours a day x 365 days a year x 75% availability) which is 3,942,000 MWh.

The cost of coal will vary from time to time. For any price of coal we can calculate the yearly cost of coal and the unit fuel cost for the electricity produced.

Coal Price
($ per tonne)
Annual Cost
($million)
MWh fuel cost
(per MWh)
60 90 $14.33
80 120 $19.11
100 150 $23.88
120 180 $28.66

The same amount of electricity could be produced by a natural gas power station.

A 600 MWe combined cycle gas turbine power plant operating at 60% efficiency and 75% overall availability will consume approximately 23.85 million gigajoules of natural gas per annum.









The yearly cost of natural gas and the unit cost of the electricity produced will be the same as the coal power plant with the following prices of natural gas:

Coal Price
($ per tonne)
Natural Gas
($ per GJ)
Annual Cost
($million)
MWh fuel cost
(per MWh)
60 $3.81 90 $14.33
80 $5.07 120 $19.11
100 $6.34 150 $23.88
120 $7.71 180 $28.66

Carbon dioxide emissions from the coal power plant will be about 0.8 tonnes per MWh of electricity produced and about 0.3 tonnes from the gas power plant.

If coal costs $60 per tonne and natural gas costs $7.71 per gigajoule the information above implies that electricity from a natural gas power plant will have double the fuel cost of the coal power station.

Cheap coal can be converted into natural gas. 

Why would anyone ever build a coal power plant?

If coal that costs $60 per tonne is converted into natural gas at 80% efficiency, then the fuel for the natural gas power plant can be produced from 1.18 million tonnes of coal costing only $70.6 million a year. This is a saving of $19.4 million every year on the $90 million cost of coal that a coal power plant needs to produce the same amount of electricity as the natural gas power plant.



Further reading -

U.S. Department of Energy. Coal gasification offers one of the most versatile and clean ways to convert coal into electricity, hydrogen, and other valuable energy products.

Basin Electric, through its for-profit subsidiary, Dakota Gasification Company (Dakota Gas) owns and operates the Great Plains Synfuels Plant. The Synfuels Plant is the only commercial-scale coal gasification plant in the U.S. that manufactures natural gas. It is located five miles northwest of Beulah, North Dakota.

The Coal Can Do That article "Coal-to-Gas is Off-the-Shelf Energy Solution" from February 2009 by Dr. Frank Clemente.

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